von Shivam Naik Vor 13 Jahren
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Cuttnig time
Idle time
Cut time
Load time
Set up time
Total replacement time
Total Production of stocks
Cup centre
Pipe centre
Soft Centre
Dead Centre
Spring centre
Revolving centre
Alllows to fix design flaws in the CNC operations
Allows to network several CNC machines operating in sequence. It provides larger memory space in the control and can transfer the amount of data to each operating CNC system in a manufacturing process
EDM wires
Dielectric fluids
Cleanre and Filters
Magnetic Chuck
Rotating Spindle
Electrode Holder
Orbiting cut system
EDM fluid and filters
Tap
Face
Twist
Reamer
Ball End
Chamfer
Flate End
Helical
Double angle
Form Relieved
Staggered Tooth
Collet
Chuck
Ferrous
Magnetic
Electrostatic
Jawed chuks
Drill Chuck
Independent Jaw
Seld Centering
Drive Centre
Sizes of Cutting tool
V- Shape
Square Shape
Angle of cutting tool
Rank angle
Relief angle
Side Rand angle
Nose radius angle
Cutting edge angle
Edge Wear
Flank wear
Crater Wear
Oil
Gels
Pastes
Aerosal
Water-Oil emulsions
Glysol-Water Emulsion
Collant
Fluid Film
Lubricator
Higher visconsity
Feeds of workpiece in turining operations
Feeds of workpiece in milling, drilling Boring and Broaching operations
Circular Loop
Linear Reciprocating
Roational
Internal and external thickness of the holes, and pocket profiles
Length,Width,Height,Weight,Volume and Area of the material to be extracted.
A process of removal of material by means of water jets running water at high velocity on the material workpiece.
Types of Process
Wire (EDM)
A process of a drawing wire slowly on the surafce of the workpiece with a predetermined path. The system consist of a dielectric fluid between the wire and the workpiece acting as a plasmic channel in the gap developing million sparks per second. This Process allows to cut the workpiece with high thickness and construct most complicated structure preciously.
Sinker (EDM)
Consist of workpiece and a electrode tool connected to a power supply which acts as anode and cathode in the system respectively. Dielectric fluid in the system act as ionizing channel which generates sparks as the apower supply is passed through in the operating system.
A method of removing a part of the materials by conducting a a series of sub sequently occuring discharge (spark) on the workpiece. This process requires two electrodes seperated by a dielectric liquid which consist of intense electric fields.
Types of Boring
Line boring
Back Boring
Consist of cutting the internal features of the drilled workpiece.
Mill Orientation
Vertical mill
Consist of the rotational axis of cutting tool held vertical
Horizontal mill
Consist of the rotational axis of cutting tool held horizontal
Types of milling machine
Bed mill
A conventional type of mill use in a industries
Floor mill
Consist of a rotary table and horizontal running spindle parallel to the table
Turrent Mill
Spindle can be allinged at several posistion
Column mill
Bench mounted mills
C-frame mill
Consist of more powerful hydraulic drive motors for integral power feeds
Ram type mill
Spindle can be allinged in both vertical and horizontal position
Types of milling processes
Face Milling
Types of face milling
Surface countering
Consist of a cutting tool with a curved edge, which follows a curved path on the milling surface constructing a contour on the workpiece.
Conventional Face milling
A process of milling consist of rotational axis of milling cutter perpendicular to the milling surface.
Peripheral Milling
Types of Peripheral milling
Slotting
Consist of a milling cutter with a width smaller than the periphery of the workpiece. Allows to create a slots on the workpiece.
End milling
Types of end milling
Profile milling
Consist of rotating tool cutting on the periphery of the workpiece.
Pocket milling
Consist of a cutting tool creating a shallow feature with certain depth.
Consist of a cutting tool held vertically to the milling surface with its diameter less than the width of workpiece causing a slot in the part
Slab milling
Consist of a milling cutter with a width larger than the periphery of the workpiece. Allows to create a planar surface on the workpiece.
A method which consist of axis of rotation of a milling cutter parallele to the workpiece feed. The proximity of the milling cutter teeth are at the periphery of the milling surface.
A cutting process which consist of a milling cutter with mulitiple cutting edges held perpendincular to the direction of the workpiece fedding, which allows us to develop a planar surface, slots, grooves, and certain dimensional profiles
Types of holes
Tapping
Reaming
Blind holes
Through Holes
Counter Boring
Types of Processes
Trepanning
Allows to drill larger holes, whihc is usefull in making groves, and O rings.
Gun Drilling
Types of gun drilling
Internal chip removal type
External chip removal type
Consist of a special kind of cutting fluid compressed through the hollow structure of drill bit to the cutting metal surface. Allows to drill hole with higher depth to diameter ratio.
Microdrilling
Conduct a process of drilling holes with diameter of less than 0.5mm
Spot Drilliing
Constructs a hole as a mark which act as guide to conduct further drilling on the particularspot
Centre Drilling
Constructs a mark which represent the axis of rotation for the workpiece
Deep hole Drilling
Conists of drawing holes with depth five times grreater than the diameter of the holes
A method of contructing a holes with variable diameters, depths and shapes
Workholding Method
Collet
Chucks
Face Plate
Centre Drive
Types of Cuts
Cut Off
Radially holding a cutting tool to cut out the a part of the rotating workpiece
Facing
A method of rotating a metal part with a cutting tool held perpendicular to the rotational axis of the workpiece.
Threading
Consist of rotating metal part against the Pointed cuttng tool held parallel to the rotational axis causing threads in the work piece.
Chamfering
Consist of a Metal part rotated aginst a cuting tool with a sharp edge, cutting the surface at an angle causing a formation of a chamfer.
Contour Turing
A turinng process which consist of rotating metal part with a cutting tool following a contour path on the metal surface formig contour.
Hacksaw
Linear reciprocation of the blade over the workpiece by a hydraulic drive frame.
Band saw
Consist of a saw blade moving in continous loop over the workpiece
Circular saw
Roatating cutting balde used over workpiece
Types of Broaching Process
Rotary Broaching
Consist of roataing broach over the surface of the materials. It allows to construct complex and irregular holes over the surfaces without using broachnig machine.
Internal Broaches
Method consist of broaching the internal surface of the holes in the workpiece
Surface Broaching
Methods consist of reciprocation of broachagainst the surface of the materials.
Consist of toothed tool whcih is moved againsts the surface of workpiece. It allows better surfaces and dimensions
A Process of emmiting light through several loptical amplifiers on the metal surface primarily used for preciously cutting complex workpieces. It mainly conists of stimulated emission of photon flow with certaing frequency,polarizationa and phase.
Process of generating a direct flow of plasma from plasma jet which can be used for plasma cutting, sparying and plasma waste treatments. Plasma cutter generate high temperature and hence they are useful in generating thin and thick dimensions.
Types of Fuels
Gasoline
Hydrogen
Acetylene
Butane, Propane and Propylene
Methylacetylene propadine gas (MPS) and MAPP
Types of torches
Cutting torch
Allows us to cut several materials. It consist of three pipes containg gaseoues fuels and an oxygen trigger which is used to cut materials.Element is preheated so as oxygen blast trigger is conducted, oxygen react with themetal forming metal oxides, reducing its strength and thereby cutting the worpiece.
Injector torch
Consist of an oxygen flow with two gaseous fuels through the venturi effect along which allows to maintain an equilibriium between the amount of oxygen and gaseous fuels in the flow.
Welding torch
Allows us to weld several materials, cracks and major fracturs in the metals. It consist of two pipes containg gaseoues fuels which are used to weld materials.
Rose bud torch
Primarily used to heat materials to allow bending and straightnening.
Process of welding or cutting metal workpice by means of fuel gases or oxygen.
