MATERIAL FLOW

KANBAN

Check KanBan card for ordering method

KATANA

Send PO w/ KATANA

EMAIL | CALL VENDOR

Place Kanban in "Ordered, NOT confirmed" BIN,
-Waiting for a confirmation.

Once Confirmed,
Move Kanban to "ORDERED" Bin

PLACE ON WEBSITE

No KANBAN

NEEDS a Kanban

Special / 1x Order

Employee Special Request

for Improvement

Missing / Lost Kanban?

Try to find the Kanban card.
-In the past, they have usually been located with the backstock and is just not being seen / found.

No Kanban Exists

Create Kanban Card

Engineering Request

Custom Job

CALL in Order

Place Order on Website

Design / R&D

RECEIVING
Where is the order Received?

SHIPPING AREA

UPS

FedEx

USPS

EAST SIDE

Need ForkLift?

NO

Put KANBAN with order
(at proper reorder point)

Put product away if possible

YES

Find Forklift Operator

UNLOAD ORDER

PUT KANBAN with Product(s)
(at proper reorder point)

Stage Product if it can't be put right away.

PRODUCTION by DEPARTMENT

Paint Booth

MAIN SAW

ACRYLICS

CYLINDERS

CUSTOMS

APPROS

Tops

Body Material

INVENTORY

STORAGE RACKS

Melamine

VERTICAL STORAGE

HPL

Veneer

BOOTH

Acrylic

CNC

Cylinder Parts

Custom Projects

APPRO Bodies

"ACE"

Consumables

FOAM TRAILER

All Packing / Shipping Foam

BOX TRAILERS

NORTH TRAILER

20x16

22x18

24x18

27½

28

30x20

30x30

36x36

39x20

SOUTH TRAILER

9

10

11

13

13½

15½

16

18

19

20

22

24

24x20

27

CUSTOMER

NOTES

GRAND CENTRAL

Should we use a flow chart for
referencing and maintaining Standards?

Maintain list of Vendors?