TeamCMPRigel ArcayanEmery HamiltonYvette SantoyRaul SerenilHeather ShaddockRachel de LeonRaquel SmithScott FarrisJoshua SmithCody McDowellJohn VollbrechtRay ConstancioDavid ParsonsJuan RuizDavid CruzMoses SaenzJeremy HeathChris CoteGene Boss
Ebara SubsystemsEbara Computer System HMIEbara Computer System NovaEbara Computer System EndpointEbara Devicenet SystemEbara KVM SystemEBara Main Power CabinetEBara PolishingEBara Top Ring ControlEBara DresserEBara Turn TableEBara Load/UnloadEBara Linear TransporterEBara Turn Over 1EBara PusherEBara LifterEBara Transfer RobotEBara Swing TransporterEBara Cleaning Module Main CabinetEBara Turn Over 2EBara Cleaner 1EBara Cleaner 2EBara Cleaner 3EBara Cleaner 4EBara Cleaner Linear Transporter
LK- SubsystemsLK Computer System eServerLK Computer System NovaLK Computer System APCLK DeviceNet SystemLK KVM SystemLK Main Power CabinetLK FI RobotLK Wet RobotLK LCWELK HCLULK CROSSLK Head/UPALK PlatenLK Slurry SystemLK Pad ConditionerLK Facilities (CDA, N2, DIW, Vac)LK Running BeamLK MegasonicsLK Cleaner 1LK Cleaner 2LK IPA DryerLK EFEM
IPS-Inventive Problem Solving
WHY?
Some problems are easy to solve because we can see them
or see the obvious failure point, but some problems are
difficult and without a systematic/methodological way of
solving the problem, we can end up in a loop of confusion
(LOC) and we find ourselves repeating steps that we already
travelled. IPS is SASCMP implementation of all sorts of
established problem methodology.
HOW?
1. Create an IPS Document Template for each Subsystems.
2. Select Top20 Subsystems (problematic)
3. Assign owner of each Top 20 Problematic Subsystems.
4. Create KPIV Template on all subsytems.
5. Created ECARD Template on all subsytems.
6. Create Project List of Subsystems IPS
7. Assign subsystems to owners
8. Coach, guide, follow up owners progress
IPS-Inventive Problem Solving
CONTROL
Spread
Countermeasures
How the fix is maintained?
IMPROVE
Results of Trial Run
Trial Run of Solutions
PDSA-Plan Do Study Act (Solution)
List of possible solutions.
ANALYZE
TRIZ Principle Used
RCA-Root Cause Analysis
Vendor Documents
Related OPLS
Related SOP
ECARD
Sensor Cards
Unit Spec Card
Parts List
Equipment Constants
MCC-Machine Cycle Chart
DeviceNet Diagram
Pneumatic Diagram
Electrical Diagram
System Block Diagrams
KPIV-Key Process Input and Output
Theory of Operation
Subsystem-Title Here
MEASURE
IPS-Inventive Problem Solving
Why? Some problems are easy to solve because we can see them or see the obvious failure points, but some problems are difficult and without a systematic way of solving the problem, we can end up in a loop of confusion (LOC) and we find ourselves repeating steps that we already traveled. IPS is a combination of all sorts of established problem solving methodology that some of our colleagues already invented/implemented.
List of potential causes
What is the current performance?
DEFINE
Action Plan
Boundaries (Project Scope)
Goal Statement
Problem Statement
