RFP1 HEATING
SEC J:
INTRODUCTION TO
GAS FITTING FUNDAMENTALS
SEC K
PROPERTIES OF GAS AND COMBUSTION
CALORIFIC VALUES OF LIQUIDS (NOT GASES)BTU PER POUNDCALORIFIC VALUES OF GASES (NOT LIQUIDS)
dSEC IA:
GAS FITTING CODES
PART "A"
General Rules
Gasfitters
We are Refrigeration Mechanics, not Gasfitters.We can service equipment up to a maximum of 400,000 BTUH.We do no pipingYou should know all of the fittings on this diagram below. The first one is Natural GasThis is a Propane installation
dAccess to equipment
An appliance shall not be installed on a roof of a building exceeding 13 ft (4 m) in height from grade to roof elevation unless access is provided in accordance with the Alberta Building Code.
Meter and Regulator Installations
Propane
The Gasfitter is responsible for the installation and servicing of the first-stage regulator and second-stage regulator only on a propane gas line service.As the installer, you are responsible for the installation, servicing and setting of the first-stage and second-stage regulators on a propane installation. First-stage regulators are usually set at 10 psig and second-stage regulators are set at 11 inch w.cPropane must be odorized before it reaches the final consumer. It is the responsibility of the producer of the propane to ensure that this requirement is met.
dNatural Gas
Gas services, service regulators and meters are the property of the gas utility and are to be installed and serviced by the utility's personnel or authorized agents. Only the utility company installs, services and adjusts the service regulator which is usually set at 7 inch water column (w.c.) on a residential natural gas installation.
dElectrical Connections
All field wiring connected to an appliance shall conform to the applicable Electrical Code and shall be performed by qualified personnel only. You may work on electrical components of an appliance and you are limited to low voltage as described by the Electrical Code. This limits you to a maximum of 150 volts AC and a maximum of 1 amp of current draw. Any wiring replaced or repaired on an appliance must conform to the manufacturer's wiring diagrams. Ground circuits must not utilize any portion of the gas line, unless for a low voltage signal, such as those designed for proving flame (flame rectification)
Hazardous Locations
The Code prohibits the installation of gas appliances in locations where the potential for damage to life, property and to the appliance caused by fire and explosion hazards.
Leak Detection
Soapy WaterElectronic DetectorNo open flames
dOdorization of Propane
High Altitude Installation
Elevation between 2000 feet and 4500 feet (600 and 1300 m) above sea level. Appliances installed at these elevations must be approved and certified for installation at these elevations. All of Alberta is classified as high altitude
Defective Heat Exchangers
Heat exchangers in residential appliances must be replaced if found to be defective There is a provision to achieve temporary repairs if the Safety Codes Officer must approvesHeat exchangers on commercial appliances may be repaired, but the repair must meet the approval of the Safety Codes Officer. permits may be required
Safety Devices
Safety devices, such as high limits or safety shut-off, must not be removed or rendered inoperative.
Mobile Homes
Mobile homes need to use furnaces that are certified specifically for use in mobile homes...If you take the mobile home and put it on a permanent foundation... you can use any furnace...doesnt need to be specifically designed for mobile homes.... (because it is no longer mobile)
Installer Responsibilities
Always read the manufacturer's instructions before installing an appliance or component.Only certified gas appliances may be installed. The appliance will have proof of approval on the rating plate.Responsibilities of the Installer:The installer is responsible for ensuring that all appliances, as well as components or accessories that they install, meet the code requirements, perform the function(s) they were designed for and are installed in a safe working order.The installer is the person who connects the gas to the appliance...The person who commissions it, or the last person to work on it becomes responsible for the appliacne.All instruction and installation booklets that are supplied with a gas appliance must be left with the appliance.Poor workmanship is reason enough to fail the inspection.Manufacturers of appliances and equipment may employ their own service personnel and will train those people to perform the required service
Pipe Bending
Bending of gas piping shall be made only with bending equipment and procedures especially intended for that purpose.
Underground Piping
An approved transition fitting shall be used for connecting piping or tubing of either steel, or copper to plastic. A mechanical compression fitting shall not be located within 15 ft (4.5 m) of a building.
Terminiology
Aldehydes
A component of incomplete combustion. This component can be detected by its acrid odour, which will sting the eyes and mucous membranes.
Air Supply
Air required for the proper operation of a gas-burning appliance; this includes primary air, secondary air, excess air, dilution air and ventilation air.Know How much primary air, excess air and secondary air...
Primary Air
That portion of the combustion air that is supplied upstream from the point of combustion for the initial stages of the combustion process.
Secondary Air
The portion of the combustion air that is supplied downstream from the point of combustion for the intermediate and final stages of the combustion process.
Theoretical Air
Theoretical Combustion AirThe air required for the complete combustion of a fuel gas. This air is the theoretical amount of primary air and secondary air. Approximately 60 % of the air is used as primary air and 40% as secondary air.
Excess Air
xcess AirThat portion of the combustion air that is supplied to the zone of combustion in excess of that which is theoretically required for complete combustion.
Dilution Air
Dilution AirThe ambient air that is admitted to a venting system at a draft control device.
Units
BTU
An acronym meaning British Thermal Unit. This is the amount of heat energy required to raise the temperature of one pound of fresh water by one degree Fahrenheit.
Gigajoule
A gas volume measurement in relation to cubic feet. Utility companies will use the gigajoule for billing purposes.
MBH
An acronym meaning thousands of BTUs per hour
MMBH
An acronym meaning millions of BTUs per hour
STP
Standard Temperature and Pressure (STP)All comparisons are made at this standard. Standard temperature is 60°F, while standard pressure is atmospheric pressure at sea level (14.7 psia).
Calorific Value
The number of BTUs contained in a specific volume of a fuel gas. The volume is generally stated in cubic feet.
Carbonizing Flame
Also called a carburizing flame, this is a flame that is rich in fuel (gas), has a soft, lazy appearance and is predominately yellow.
Complete Combustion
The uniting of gas with the oxygen in the air whereby all of the hydrogen and carbon in the fuel is converted to water and carbon dioxide respectively.
Drop
That portion of the gas line that extends down vertically from the gas line to connect the appliance. The drop usually includes a gas cock and dirt pocket.
Piping
Flame
Flame Rollout
A condition in which the flames at the burner are caused to exit the combustion chamber openings for the burner.
Flame Speed
Also known as flame propagation. The speed at which a flame will burn along a stationary column of air/gas mixture.
Flashpoint
The minimum temperature at which a substance has reached a sufficient concentration to form an ignitable mixture with air.
Flashback
A condition in which the flame speed exceeds the gas/air mixture speed and the flame burns back inside the burner to the orifice.
Impinge
To encroach or to touch. When a flame impinges on a combustion chamber, the flame touches the combustion chamber
Lift Off
A condition in which the gas/air mixture speed exceeds the flame speed to the extent that the flame is forced off the burner.
Neutral Flame
A flame that is neither rich in fuel (gas) nor oxygen (air)
Oxidizing Flame
A flame that is rich in oxygen (air) and having a hard, sharp, predominately blue appearance.
Soot
Carbon in the fuel that has not been completely burned, leaving a solid residue.
Pressures
Low Pressure
Gas pressures up to and including 14 inches (350 mm) of water column, or 0.5 psig (3.50 kPa).
High Pressure
Gas pressures above 14 inches (350 mm) of water column, or 0.5 psig (3.50 kPa)
Line Pressure
The pressure in the gas line when NO gas is flowing. The service regulator will lock up, causing a slightly higher pressure than the standing pressure.
Manifold Pressure
The pressure in the appliance manifold when the appliance is operating. The connection point for the manometer is downstream of the appliance regulator, or at a tapping directly on the manifold.
Operating Pressure
The pressure in the gas line when gas is flowing to the pilot and main burner(s). In other words, when the appliance is operating. The connection point for the manometer is downstream of the service regulator and immediately upstream of the appliance regulator.
Standing Pressure
The pressure in the gas line when gas is flowing only to the pilot burner. The connection point for the manometer is downstream of the service regulator and immediately upstream of the appliance regulator.
LPG
liquefied petroleum gases.
Power Burner
A burner that is equipped with a mechanical device to supply combustion air.